2001 jetta tdi manual conversion

I was told that the clutch was a wear and tear item and not covered by the warranty. I know that i need a different 5th gear so it lowers the rpms and so. Recommended type of transmission oil for volkswagen jetta. I swapped a manual transmission into my 2002 jetta tdi. Complete manual transmissions for volkswagen jetta ebay.

Find specifications for every 2001 volkswagen jetta. We currently are the leader in watercooled beetle, jetta and passat automatic and standard transmissions. Remove the 2 heat shields behind the engine and above the cat to access the shifter assembly. Ecu wiring is different between automatic and manual, gasoline and diesel. Formula volkswagen germany jetta tdi cup scirocco r cup. Suspensionifs independent front suspension trucks require a 4 or 5 inch suspension lift that include a differential drop bracket. Vw mk4 tdi golf, jetta, nb up to 2005 5 speed conversion kit.

The 01m in my 2001 beetle tdi is showing signs of age at 150k miles. Shop millions of cars from over 21,000 dealers and find the perfect car. Can get shift box and pedal clusters and most everything but nobody is 100% on what trans i can use like a 1. Aftermarket products exterior parts for 2001 volkswagen jetta. The standard 5 to 6 speed setup comes with all the items you see in the picture. Complete manual transmissions for volkswagen jetta for sale ebay. This one is specifically from a 2001 beetle tdi ith occasional shots from a 2003 jetta tdi. Some terminals are assigned differently on the ecu. With 10,000 miles on our 2006 dsg, were getting 45 mpg in freeway driving 6580 mph, so its now beating our 2004 passat tdi wagon. Either way, i can help you solve the problem with your beloved car. Weve converted bunches of the jetta, golfs and beetles to manual trans so we were well equipped to do our first passat conversion. I had my jetta tdi manual transmission for less than a year when the clutch gave out stuck to the floor.

Repair manual does not include information specific to models with the vr6 engine, the 5cylinder engine, 2004 and later tdi pd diesel engines, golf r32 awd models, cabrio models or early 1999 models based on the a3 platform. Its very nice of volkswagen to make the clutch pedal assembly modular so that its easy to changeover to a manual. Jetta transmission problems and questions car forums at. Yes, with a m tdi pump all you need is a fuel line, cable to accelerator and air pressure line. This instructable is for owners of any mk4 vw golf jetta beetle. Chilton has the most accurate and uptodate volkswagen jetta tdi repair manual online, available right now. This instructable is for owners of any mk4 vw golfjettabeetle. Golf, jetta, new beetle mk4 tdi 19992005 trans code dqy conversion kit. This one failed early with just about 100,000 miles. Can i convert a 2001 vw jetta manual transmission to a automatic.

Comes with axels, starter, pedals, hydraulic line, wish bone. Detailed features and specs for the used 2001 volkswagen jetta diesel including fuel economy, transmission, warranty, engine type, cylinders, drivetrain. It is everything you need to upgrade from a 5 speed manual to the 6 speed in the a4mk4 golf and jetta with the alh or bew engine code. The epa rated the 2006 jetta tdi automatic as getting 7% less fuel mileage than a 2003 automatic and 14% less than a 2003 manual. Tdi engine project build running by its lonesome, diesel and air only. Auto to manual swap procedures for the mkiv tdi including bug. Dont waste time calling around to your local bookstores or waiting for a repair manual to. Complete manual transmissions for volkswagen jetta for. The tdi engine adapters are 2 thick which spaces the engine away from the vehicle fire wall and helps with vacuum pump clearance. The golf and jetta are actually the same car under the skin, so an awd system from a golf will just about bolt right into a jetta. For customers converting from auto to manual we can supply all the extra parts you require, including the clutch pedal assembly. Quality german auto parts vw auto to standard conversion kits.

Quality german auto parts vw mk 4 transmissions golf. Chilton has online repair manuals and other resources for more than 70 years of vehicle makes and models, including volkswagen jetta tdi. The guy who made the instructable is alphasenior from the tdi club. Jetta, passat, golf, cabrio, new beetle manual and automatics. Since i was so clearly dissatisfied, the dealer offered to pay half to replace the clutch and flywheel. I have a 2001 vw jetta and the other day it started to shutter as i pushed in the gas. Passat 5 speed manual trans conversion very few passats came with a manual transmission here in usa, and no passat tdis came with manual transmission. Chilton total car care series offers doityourselfers of all levels total maintenance, service and repair information in an easytouse format. Auto to manual swap procedures for the mkiv tdi including. The volkswagen 01m transmission is an electronic hydraulic fourspeed automatic transmission deployed in cabrio, jetta, golf. This relay is for the power supply, and if it fails, it can make the whole car quit just like someone turned off the key. Repairs are less severe and less frequent than the average car, so the jetta is one of the more reliable.

This is an overview and timelapse video of one of my recent projects. I was contracted by a client to convert a tdi automatic golf to 5 speed manual, the transmission had failed and the cost of replacement was too high compared to converting the car to manual which i did. There is a coupler as shown below that makes removal fairly easy. Comes with axels, starter, pedals, hydraulic line, wish bone, shift box and cables, booster, some nuts and bolts. Heres a conversion i did that i documented with pics. Golf, jetta, new beetle mk4 tdi 19992000 trans code dqy conversion kit. Vw volkswagen jetta tiptronic automatic to 5 speed youtube. You do have to replace the floor pan in the rear to accept the larger overall. We carry an extensive line of motors, transmissions, accessories new, rebuilt and used. It eventually will be going in a toyota trail rig build. Darkside developments tdi 02m 5 speed to 6 speed conversion kit. This is my first little video on this car, more are coming.

I love doing these conversions, but your 01m can be fixed. Vw power supply relays are just a heavy duty switch that allows a little bit of electricity to control something that needs a lot of electricity. Weve converted bunches of the jetta, golfs and beetles to manual trans so we were well equipped to. What type of transmission fluid for volkswagen jetta. Repairs are less severe and less frequent than the average car, so. Over the winter izzy got a built jetta, when he got it second gear was blown so we replaced the whole transmission with a tdi trans. I have recently bought a 2001 vw jetta wagon gas to swap the 5 speed manual into my tdi. Passat 5 speed manual trans conversion kansas city tdi. Considering the size of the car, power steering wasnt really necessary, so frank simply removed it and replaced it with a manual steering rack. Our 2001 volkswagen jetta repair manuals include all the information you need to repair or service your 2001 jetta, including diagnostic trouble codes, descriptions, probable causes, stepbystep routines, specifications, and a troubleshooting guide. The kit includes the tdi cast adapter and appropriate transmission plate as well as flywheel spacer, starter and hardware. Manual transmission starter the automatic one wont work. Golf a4 mk4 tdi 02m 5 speed to 6 speed conversion kit.

I dont think this is really a diy swap although im sure the more hands on of you could do it hands down with a bit of time but i. Api gl5, sae 80w90 mineral for manual transmissions. With chiltons online doityourself volkswagen jetta repair manuals, you can view any years manual 247365 our 2001 volkswagen jetta repair manuals include all the information you need to repair or service your 2001 jetta, including diagnostic trouble codes, descriptions. Remove turbo down pipe from turbo and then remove down pipe with cat from the car. Yes, with a mtdi pump all you need is a fuel line, cable to accelerator and air pressure line. Volkswagen jetta tdi standard transmission 2001, 725 series steel flywheel by clutch masters. Starting a automatic to manual conversion tdiclub forums.

Our volkswagen jetta tdi online content is updated monthly, ensuring you have the most uptodate information for all your repairs, service, and maintenance. Volkswagen jetta 2006 2011 complete coverage for your vehicle written from handson experience gained from the complete stripdown and rebuild of a volkswagen jetta, haynes can help you understand, care for and repair your volkswagen jetta. May 23, 2015 this is an overview and timelapse video of one of my recent projects. Volkswagen jetta tdi repair manual online chilton diy. This is necessary to make room for oil pan clearance. Passat 5 speed manual trans conversion very few passats came with a manual transmission here in usa, and no passat tdi s came with manual transmission. Repair manual does not include information specific to models with the vr6 engine, the 5cylinder engine, 2004 and later tdipd diesel engines, golf r32 awd models, cabrio models or early 1999 models based on the a3 platform. Oct 28, 2014 tdi engine project build running by its lonesome, diesel and air only. Can i convert a 2001 vw jetta manual transmission to a. Join date mar 8th, 2007 location kansas city missouri posts 4,015 vehicles 85 jetta td sold 2001 jetta tdi, 2000 jetta tdi. The automatic transmission was beginning to slip, and this was the.

Our volkswagen jetta tdi online content is updated monthly, ensuring you have the most uptodate information for all your repairs, service, and maintenance chilton. My problem started about two weeks after i bought the car used from a reputable saab dealer in new london, ct. Get detailed information on the 2001 volkswagen jetta including specifications and data that includes dimensions, engine specs, warranty, standard features, options, and more. Now its at 101k and the drivers power seat moves up and down completely sporadically and on.

Clutch masters flywheels are designed and tested to ensure the safety and quality of every flywheel. Volkswagen jetta 2001, volkswagen golfjettagti repair manual by chilton. The car has sat for about 3 weeks and will not crank now. Sometimes it will click and the dash lights will blink but the engine never turns over. This could have been maintained in the conversion, but not as easily or affordably as the power brakes. The engine light blinks and the manual suggests it could be the cata.